EDGE Automation was founded on, and continues to grow because of design creativity, prowess and standardization. Our configurable Pre-Engineered designs are completed and detailed to be a drop fit to our customer’s facility. However, our greatest successes result in innovation partnering with our customers.

CabSort

EDGE Automation is breaking new ground in automating the cabinet building woodworking process in small to medium production shops.
This Robotic Cell uses an intelligent vision guided end of arm tool to identify and pick up each panel from a nest and process accordingly.
The cell is equipped with a bore and dowel machine. The robot uses its intelligent end of arm tool to precisely load and unload each panel, providing a very efficient process.
The cell has the ability to sort parts based on part family, by kitchen, as well as by common dimensions. It has the capability to handle a vast assortment of panels, with dimensions as small as 3” wide, and as large as 84” long.
The Robot is also placed on a linear robot transfer unit to allow for maximum sorting capabilities while keeping the cell footprint within the facility minimal.
Material carts are placed around the perimeter of the cell. These material carts are used for sorting all nested panels into defined stacks and are integrated into the cell using safety interlocks - making it impossible to disengage them while the machine is running.

Automation machine

CabSort

Automation machine

Multiple layout configurations to suite product flow

Robot on a linear rail transfer unit keeping footprint minimal

High end safety protocols using interlocks to prevent unauthorized access to restricted space

Seamless interacts with any process equipment

Gen 3 CabSort Intelligent EOAT

Automation machine

Vision guided pick and nesting

Max Capacity 130 lbs

Handles from 3” wide to 84” long

Max Panel size 44” x 84”

Capable for high density stacking

EDGE Automation has created this sorting solution with our partner SCM. This robotic nest unloading solution is placed of the outfeed conveyor of a nesting CNC machine equipped with automatic labelling

Unload & Sort

130 kg Payload Kawasaki robot and 5m robot transfer rail interacting with customer’s CNC Nesting software

Drill & Dowel

NC drilling, gluing and dowel inserting machine is perfectly suited for flexible just in time production like nesting

Layout Configurations

Ready to drop designs for a straight CNC layout and 90◦ turn layout

Automation machine

Vertical Carts

Maximum Panel 44” x 84” and max horizontal stack of 30”

Horizontal Carts

Maximum Panel 48” x 48” and max stack height of 36”

Pallets

Maximum Panel 48” x 48” and max stack height of 36”

Long Pallets

Maximum Panel 96” x 48” and max stack height of 36”

Return Conveyor

Integrate with a return conveyor to the Edge Bander

CabSort™ Unload-Dowel- Sort with 75’ x 15’ 6” footprint and a Kawasaki robot on transfer rail.

Sorting Functions

Automatic Sorting

Automation machine

Robot will populate the storage locations based on predefined sorting rules as laid out in the software interface. This mode is most effective as long there are enough available storage locations for the nested product. The robot will continue to operate until all storage locations have been filled. If any position is filled, the operator must simply request to exchange the cart and the process will continue with the new empty cart.

Operator Defined Sorting

Automation machine

Robot will reference the “User Defined Sorting Location” parameters. In this mode the operator will use the HMI to define each storage location within the robotic system,and use a drop-down menu to populate the product to be downstacked at each location. The operator will choose the specific part families, or common panel dimensions, to be placed on defined carts within the system. This allows the operator to choose to keep high volume panels in a storage location closer to the CNC outfeed to improve overall cell cycle.

Hybrid Sorting

Automation machine

Robot will reference any storage location parameter inputted into the system, as well as populate the remaining storage locations automatically. This allows for some flexibility between the two modes and provides a good balance for the operator. This allows the operator to identify the high-volume panels and pre-define sorting to improve overall cycle time, while minimizing the amount of customization required, as the robot will populate the remaining storage locations.

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EDGE Automation's Woodworking Robotic Lean Cell

EDGE Automation's Woodworking Robotic Lean Cell

EDGE Automation's Woodworking Robotic Lean Cell

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EDGE Automation was founded on, and continues to grow because of design creativity, prowess and standardization. Our Pre-Engineered designs are completed and detailed to be a dop fit to our customer’s facility. However, our greatest successes result in innovation partnering with our customers.

HanDoor

EDGE Automation Door handling System is for singulation of stacks of doors and separators to continuously feed the next process in medium to large production shops.

This Robotic Cell uses an intelligent guided end of arm tool to identify and pick up each panel from a stack and process accordingly. Gen2 end of arm tool precisely loads and unloads each panel, providing a very efficient process which has been developed specifically for panel/door handling.

Multiple configurations to suite product flow
Various robot capacity to handle variety of panel
Singulate stack with separators/pallets
Seamless interacts with any process equipment

Automation machine

HanDoor™ Series V-EOAT

Handoor photo

Vacuum Door Handling Tool - 2 Versions
(Compliant and Non-Compliant)

Blower vacuum system will manage all styles of doors ranging in size from 1-0/4-0 in width and 6-0/10-0 in Height.

Can manage doors with cutouts with limitations.

HanDoor™ Series S-EOAT

Handoor photo

Servo Door Handling Tool - 2 Versions
(Compliant and Non-Compliant)
Vacuum cups are automatically positioned in an array for positive picking.
Compressed Air Venturi vacuum system will manage all styles of doors ranging in size from 1-0/4-0 in width and 6-0/10-0 in Height.
Can manage doors with cutouts with no limitations.

HanDoor™ Series C-EOAT

Handoor photo

Slab/Sheet Handling Tool
Blower vacuum system will manage all styles of slab doors and sheet goods ranging in size from 4ft/5ft in width and 8ft'/10ft/12ft in Height.


Automated extension allows for thin sheet management.

HanDoor™ Series P-EOAT

Handoor photo

Bagged Door Handling Tool
Parallel End Grip - Compliant Pick eliminates product sliding when gripping.




Used for handing sheets and slabs when vacuum in not capable of picking

HanDoor Door / Panel handling system configured with Edge Robot Transfer Unit handle multiple flow configurations and interact with any CNC center

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EDGE Automation's Dual Robot CNC Loading Cell

Robotic Loading of Doors into High Speed Finishing Line

Auto Sizing Robot Vacuum End of Arm Tool for Picking MDF Door Skins

EDGE Automation Tending System is for tending heavy payload panel/doors to the various downstream processes.
This system has been optimized for wood working industry handling required and is modular for the required transfer length.

Single Robot RTU

Automation machine

Repeatability: +/- 0.25 mm [≈0.010 inches]
5 meter [≈15 feet] effective carriage stroke

Modular for stroke length increase in 0.5m increments

Structure designed to transport robot up to 300 kg payload
Constructed using fabricated and machined structural steel and linear ball bearing rail system
Machined steel plate construction
Battery powered automatic lubrication system included for rack and pinion.

Dual Robot RTU

Automation machine

Repeatability: +/- 0.25 mm [≈0.010 inches]
10 meter [≈30 feet] effective carriage stroke

Modular for stroke length increase in 0.5m increments
Structure designed to transport robot up to 500 kg payload

Constructed using fabricated and machined structural steel and linear ball bearing rail system
Machined steel plate construction
Battery powered automatic lubrication system included for rack and pinion.

Automation machine
Automation machine
Automation machine
Automation machine
Automation machine
Automation machine
Automation machine

EDGE Robot Transfer Unit Configurations

Single RTU

Automation machine

Single robot CNC Machine Tending on EDGE Robot Transfer Unit

Dual Robot RTU

Automation machine

Dual robot CNC Machine Tending on EDGE Robot Transfer Unit

EDGE Automation was founded on, and continues to grow because of design creativity, prowess and standardization. Our configurable Pre-Engineered designs are completed and detailed to be a drop fit to our customer’s facility. However, our greatest successes result in innovation partnering with our customers.